Tube Extrusion Machine

Categories Products, Tube Extrusion Machine, Tube extrusion production line

Advanced tube extrusion machine designed for high-speed cosmetic packaging production.

Features multi-layer co-extrusion capability (mono to 6-layer), production speeds up to 300 tubes/minute, and ±0.02mm wall thickness precision.
Equipped with PLC smart control, servo motor drive system, and laser diameter monitoring for consistent quality.
Compatible with PCR recycled materials and delivers 20% energy savings. Ideal for cosmetics, toothpaste, and pharmaceutical tube manufacturing.

Additional information

Transform Your Cosmetic Packaging with Our Tube Extrusion Machine

In the fast-paced world of cosmetic packaging, achieving both high-quality and cost-efficient production is crucial. Our Tube Extrusion Machine offers an advanced solution for manufacturers looking to produce high-performance cosmetic tubes with seamless consistency and customization options. With the ability to handle both mono-layer and multi-layer extrusion, including the option for EVOH barrier layers, our machine guarantees optimal protection for your products and enhances their shelf life.

Product Overview

Key Features of the Tube Extrusion Machine:

Multi-Layer Capabilities: Configurations from 1 to 6 layers, supporting LDPE, MDPE, HDPE, and EVOH materials to provide the perfect barrier and flexibility for various formulations.
Production Speed: Capable of producing up to 10-15 meters per minute, allowing high-volume production with minimal downtime.
Customization: Supports customization in tube dimensions, colors, and finish options, enabling brands to create unique packaging that aligns with their brand identity.
Consistent Quality: Built-in quality control systems monitor parameters such as wall thickness and external diameter in real-time to ensure perfect consistency across all units.
Energy-Efficiency: Designed with low energy consumption in mind, optimizing production costs while maintaining excellent output.

🛠️ How It Works

The Tube Extrusion Machine operates through a streamlined process that ensures quality, consistency, and speed:

Material Feeding: High-quality raw materials (LDPE, MDPE, HDPE, or EVOH) are accurately fed into the extruder. Our system ensures uniform mixing and optimal material preparation.
Extrusion Process: The extruder melts the material and forces it through a mold to form a continuous tube shape.
Cooling and Solidification: The tube is cooled using a vacuum sizing system, ensuring precise diameter control and minimal material wastage.
Cutting and Finishing: After the extrusion process, the tube is cut to the desired length. The system can also integrate with downstream processes like printing, heading, and capping, ensuring a seamless production flow.

WHY CHOOSE OUR TUBE EXTRUSION MACHINE

High production efficiency That Transforms Your Business

In today’s fast-paced cosmetic packaging industry, production speed directly impacts your bottom line. Our tube extrusion machine is engineered to deliver exceptional throughput without compromising quality. With production speeds reaching 10-15 meters per minute, our system represents a significant advancement over traditional tube manufacturing equipment. This translates to faster order fulfillment, reduced lead times, and the ability to scale your operations to meet growing market demand.

The advanced servo motor drive system ensures precise control at every production stage, from material feeding to cutting accuracy. Our servo-driven traction cutting mechanism guarantees that every cut product has a flat incision and consistent length, eliminating waste and ensuring uniform quality across every production run. This level of precision means fewer rejected units, lower material costs, and higher profitability for your tube manufacturing operation.

Superior Quality Control Through Advanced Technology

Quality is non-negotiable in cosmetic packaging. Consumer brands demand perfection, and our tube extrusion machine delivers exactly that. The mold adopts a spiral runner design with uniform distribution of each layer and no fusion lines, ensuring structural integrity and superior barrier properties in every tube produced. This innovative design eliminates weak points that could compromise product shelf life or lead to leakage issues.

Our production line incorporates the latest technology including PLC Smart Control, Laser Diameter Control, and out-of-tolerance rejection systems to ensure tube quality is maintained at all times. Real-time monitoring detects even the slightest variations in wall thickness, diameter, or surface quality, automatically adjusting parameters or rejecting defective units before they reach your customers. This intelligent quality management system provides peace of mind and protects your brand reputation.

Wall thickness precision of ±0.02mm ensures consistent dispensing performance and prevents product waste. The ultra-thin EVOH barrier layer, measuring just 0.01-0.02mm, provides exceptional oxygen and moisture protection without adding unnecessary weight or material cost. This precision engineering extends product shelf life, maintains formula integrity, and delivers the premium feel consumers expect from high-end cosmetic packaging.

Flexible Multi-Layer Co-Extrusion for Enhanced Product Performance

Our tube extrusion system offers extensive flexibility with glossy surface finishes, extensive color combinations, and excellent barrier properties through strategic layer configurations. Choose from mono-layer for cost-effective basic packaging, or select 3-layer, 5-layer, or 6-layer constructions for advanced applications requiring superior protection.

The 5-layer configuration (PE/TIE RESIN/EVOH/TIE RESIN/PE) provides optimal barrier performance for light-sensitive or oxygen-sensitive formulations common in premium skincare, anti-aging products, and pharmaceutical preparations. The pipe is widely used in food, cosmetics and household products packaging, including mustard packaging, cosmetic packaging, and toothpaste packaging, demonstrating the versatility of our multi-layer extrusion technology.

Each layer serves a specific purpose: inner layers ensure chemical compatibility with your formulation, barrier layers prevent oxidation and contamination, tie layers bond incompatible materials seamlessly, and outer layers provide printability and aesthetic appeal. This sophisticated layer architecture ensures your products maintain freshness, efficacy, and visual appeal throughout their entire lifecycle.

Energy-Efficient Design That Reduces Operating Costs

Our high-performance extrusion line saves up to 20% in energy costs compared to conventional tube manufacturing equipment. This substantial reduction in energy consumption directly improves your profitability while supporting corporate sustainability initiatives. The advanced heating system features precise temperature zone control with stainless steel heating coils and intelligent cooling fans that minimize energy waste.

The cooling water circuit adopts internal and external self-circulation, independent of each other, preventing water from being polluted. This closed-loop cooling system maintains optimal operating temperatures efficiently while reducing water consumption and eliminating the need for constant water treatment. The result is lower utility bills, reduced environmental impact, and more sustainable tube manufacturing operations.

The servo motor system further enhances energy efficiency by providing variable speed control that adjusts power consumption based on actual production requirements. During material changeovers, mold changes, or reduced production schedules, the system automatically scales down energy usage, eliminating the waste associated with running equipment at full capacity when it’s not needed.

Comprehensive Sustainability Through PCR Material Compatibility

The manufacturing process of PCR tube packaging involves the collection and processing of post-consumer plastics, which are transformed into resin and incorporated into the tube extrusion process, ensuring stringent quality requirements of cosmetic formulations are met. Our tube extrusion machine is fully compatible with 100% post-consumer recycled (PCR) materials, enabling you to meet increasingly stringent sustainability requirements without sacrificing quality or performance.

Twin screw extruders are suitable for processing recycled plastics of all types, as well as mixing these materials with new products, providing the flexibility to adjust PCR content based on application requirements and cost considerations. Whether you’re targeting 25%, 50%, or 100% recycled content, our extrusion system maintains consistent quality and production efficiency.

The ability to process PCR materials positions your business at the forefront of the circular economy movement. Major cosmetic brands are committing to ambitious recycled content targets, and our tube extrusion technology ensures you can meet these requirements while maintaining the premium quality standards your customers demand. This capability opens new market opportunities with environmentally conscious brands and retailers who prioritize sustainable packaging solutions.

Intelligent Automation for Simplified Operations

Modern tube manufacturing requires sophisticated yet user-friendly technology. Our SMART PLC with color touch-screen control is simple to operate and provides you with comprehensive control over tube production. The intuitive interface allows operators to monitor critical parameters in real-time, adjust settings quickly, and troubleshoot issues efficiently with basic training.

The extruders are driven by servo motors with precise control and stable material output, helping ensure consistent quality through automated monitoring and control. Automated systems handle material feeding, temperature control, line speed adjustment, and cutting precision, minimizing the potential for human error and improving overall equipment effectiveness (OEE).

The programmable logic controller (PLC) stores recipes for different tube specifications, enabling rapid changeovers between production runs. Select the desired tube diameter, length, layer configuration, and material composition from the touch screen to quickly load stored recipes. The system then adjusts major parameters to match your specifications. This automation capability significantly reduces setup time, helps minimize material waste during transitions, and improves productive manufacturing time.

TECHNICAL SPECIFICATIONS & CAPABILITIES

Comprehensive Technical Parameters

Our tube extrusion machine is engineered to handle diverse production requirements with precision and reliability. Understanding the technical capabilities helps you determine the perfect configuration for your specific application needs.

Production Performance:

Speed Range: 10-15 meters per minute with variable speed control
Linear Extrusion Speed: 10-20 meters per minute depending on tube diameter
Cutting Speed: Up to 100-220 pieces per minute with servo-driven precision
Production Efficiency: 99.5% average equipment uptime with proper maintenance

Tube Specifications:

Diameter Range: 13mm to 60mm (customizable for special applications)
Length Range: 50mm to 250mm (fully adjustable with quick-change capabilities)
Wall Thickness: 0.2mm to 1.5mm with ±0.02mm tolerance
Layer Options: Mono-layer, 2-layer, 3-layer, 5-layer, and 6-layer configurations

Material Compatibility:

Polyethylene (PE): LDPE, LLDPE, HDPE for standard applications
Polypropylene (PP): For higher temperature resistance and rigidity
EVOH Barrier: 0.01-0.02mm layer thickness for superior protection
Post-Consumer Recycled (PCR): Up to 100% recycled content capability
Bio-Based Plastics: Compatible with renewable material alternatives

Extrusion System Details: Screw diameter configurations include 45mm inner layer (L/D 32:1), 35mm resin layer (L/D 30:1), 30mm EVOH layer (L/D 25:1), and 40mm outer layer (L/D 32:1) with full flight screw design. The multi-extruder system features independent temperature control for each material zone, ensuring optimal processing conditions for every layer.

Power Requirements: Motor configuration includes 15 HP x 1 unit, 10 HP x 1 unit, and 5 HP x 2 units, with total installed power of approximately 75-95.5 kW depending on configuration. Operating power typically runs at 50-65 kW during normal production, demonstrating the energy-efficient design that reduces your operational costs.

Cooling System: Ice water consumption of 120 liters per minute at 5-10°C maintains precise temperature control throughout the extrusion and calibration process. The closed-loop circulation system prevents water contamination and reduces overall water usage compared to open-loop cooling methods.

Control & Automation:

PLC System: Programmable logic controller with recipe storage capability
Interface: Color touch-screen with intuitive operation and real-time monitoring
Sensors: Laser diameter measurement, wall thickness monitoring, surface quality inspection
Safety Systems: Emergency stop, overload protection, automatic fault diagnosis
Data Logging: Production statistics, quality metrics, maintenance scheduling

Physical Dimensions:

Machine Length: 6,500-7,000mm depending on configuration
Width: 3,500mm including operator access and maintenance space
Height: 2,300mm with material loading considerations
Total Weight: Approximately 8,000-10,000kg for complete system

Environmental Requirements:

Voltage: 380V, 3-phase, 50Hz (customizable for different regions)
Air Consumption: 10 liters per minute for pneumatic systems
Temperature Range: 15-30°C ambient for optimal performance
Humidity: 40-70% relative humidity recommended

COMPREHENSIVE APPLICATION SOLUTIONS

Diverse Industry Applications

Extrusion tube production with 360° seamless design through multi-layer co-extruding and heating process serves five types of applications: 1-layer, 2-layer, 3-layer, 5-layer and 6-layer tubes. Our tube extrusion machine delivers versatile solutions across multiple industries, each with unique packaging requirements and quality standards.

Cosmetics & Personal Care Industry:

The beauty and personal care sector demands packaging that combines aesthetic appeal with functional performance. Our tube extrusion system produces premium packaging for:

Facial Care: Face creams, anti-aging serums, eye creams, moisturizers, cleansers
Body Care: Lotions, body butters, hand creams, massage creams, sunscreen products
Hair Care: Conditioners, hair masks, styling creams, leave-in treatments, color products
Men’s Grooming: Shaving creams, beard care products, facial moisturizers, styling products
Color Cosmetics: BB creams, CC creams, foundation primers, lip treatments, concealers

The multi-layer barrier protection prevents oxidation of sensitive active ingredients like vitamin C, retinol, peptides, and natural botanical extracts. The smooth, glossy surface accepts high-quality printing for sophisticated brand presentation, while the precise dispensing characteristics ensure consistent product delivery and minimal waste.

Pharmaceutical & Medical Industry:

Pharmaceutical applications require the highest standards of quality, hygiene, and regulatory compliance.

Topical Medications: Antibiotic ointments, antifungal creams, corticosteroid preparations, pain relief gels
Wound Care: Healing ointments, scar treatment products, burn care formulations, protective barriers
Dermatological Products: Prescription creams, acne treatments, psoriasis medications, eczema therapies
Ophthalmic Preparations: Eye ointments and gels requiring sterile packaging
Dental Products: Prescription dental gels, orthodontic adhesives, specialized toothpastes

The EVOH barrier layer provides exceptional protection against oxygen transmission, crucial for maintaining medication potency and preventing degradation. The aluminum-plastic laminate option offers complete light blocking for photosensitive pharmaceutical compounds.

Oral Care Industry:

The pipes are widely used in dental products, representing a significant market segment. Our tube extrusion technology produces:

Specialized Dental Products: Whitening gels, sensitivity treatments, children’s toothpaste, natural formulations
Professional Dental: Orthodontic products, denture adhesives, prescription dental treatments
Mouth Care: Lip balms, cold sore treatments, oral gels, medicinal mouth products

The robust construction withstands repeated squeezing while maintaining shape integrity, and the excellent printability supports vibrant graphics that attract consumer attention in competitive retail environments.

Food & Household Products:

The pipe application scope extends to food and household products packaging, such as mustard outer packaging and condiment tubes. Food-grade applications include:

Condiments: Mustard, mayonnaise, ketchup, specialty sauces, gourmet spreads
Cooking Products: Tomato paste, curry pastes, flavor concentrates, spice blends
Convenience Foods: Single-serve portions, camping foods, emergency rations
Household Cleaning: Concentrated cleaners, adhesives, lubricants, repair compounds
Pet Care: Nutrient supplements, topical treatments, grooming products

The food-safe material certifications ensure compliance with global food contact regulations, while the barrier properties protect sensitive flavors and prevent contamination from external odors.

Complete Turnkey Production Line Integration

Boston Matthews Cosmetic Tube Extrusion can be easily integrated with any Heading Machine, working closely with all Heading Machine and Printer manufacturers to ensure complete integration of the entire system is smooth and trouble-free. We provide comprehensive production line solutions that cover every stage of tube manufacturing:

Stage 1: Tube Extrusion The core extrusion system melts and co-extrudes multiple layers simultaneously, forming a continuous tube with precise dimensions and layer structure. Ultrasonic cleaning and an additional coating reliably produces a perfect surface quality, ensuring optimal printability and visual appeal.

Stage 2: Precision Cutting Boston Matthews Cosmetic Tube Cutter ensures a clean, square cut every time ready to be transferred to the Heading Machine, capable of cutting at a range of cut lengths and speeds to meet with the production requirements. The servo-driven cutting system eliminates ragged edges and maintains consistent tube lengths with minimal variation.

Stage 3: Shoulder Injection & Heading Extrusion tube production lines heading machine accomplishes tube end forming with high precision and easy operation. Automatic tube shoulder/mouth/heading/neck injection machines controlled by PLC through a touch screen interface perform plastic injecting, spitting, squeezing and welding to make smooth, beautiful and firm plastic shoulders for tubes.

Stage 4: Decoration & Printing Four major printing processes – silkscreen print, offset print, flexo print and hot stamping – are used to provide various visual and tactile presentations. Options include 6-color and 8-color offset printing machines for cosmetic and pharmaceutical tubes, enabling complex graphics, gradients, and photographic imagery.

Stage 5: Filling & Sealing The machine is suitable for opening the hole in the head of plastic or aluminum-plastic laminated tubes, sealing the hole with aluminum foil, then capping the tube finally, incorporating three functions together using advanced PLC control and screen-touch interface programs with servo electric drive for pinpoint accuracy.

Stage 6: Quality Inspection & Packaging Full-automation equipment is used for one-stop completion of making orifices, foil sealing and capping, together with detection of product surface and missing film to ensure stable quality. Automated vision systems detect printing defects, surface imperfections, or dimensional variations before final packaging.

Complete Your Tube Production with Professional Heading Technology

Our experts are ready to detail how our Laminating, Extruding, and Printing machines can integrate seamlessly into your production line. Request a tailored proposal today.